Types of saddles for HDPE pipes, mounting and installation options

The polyethylene saddle is intended for insertion under pressure into pipelines made of polyethylene pipes of the PE100 standard with walls according to the SDR11 standard. The product has a lower part that can be rotated 360 degrees, equipped with indicators for quick welding and an extended outlet. It is possible to insert a saddle under pressure without shutting off the medium supply to the existing pipeline, for which the product is produced with a built-in cutter. Has a sealing sealing ring. If pipes have diameters of 355 or 400 mm, the product can only be used with a wall thickness of no more than SDR17. Polyethylene saddles can be used at a medium pressure of 10 bar for gas and 16 bar for water.

The Gazaquatek company offers to buy polyethylene saddles at the lowest prices in St. Petersburg. These products are manufactured by Georg Fischer, a distinctive feature of which is the highest quality and reliability.

Can be used for both water supply and gas pipelines.

Description of elements

A saddle for a HDPE pipe is a special part that consists of two parts that compress the pipe on both sides. That is why the element has a second name - a clamp for insertion. With the help of a saddle, branches are created on irrigation, sewer, gas and water mains. In addition, these may be private pipelines.

Some types of saddles have a design that allows the elements to be used for tapping into pipelines operating under high pressure. This greatly simplifies the installation of individual sections in sewer and water supply networks.

electric welded saddle for polyethylene pipes

The saddle is installed so that the integrity of the low-density polyethylene pipe is not compromised. Most models have their own cutter that allows you to drill holes of the required diameter. This allows the device to be used in hard-to-reach places such as mines, collectors and wells. You can install the saddle on a new or already functioning network. It is possible to use the device when laying open communications from HDPE. Using a saddle, you can make a tie-in on any section of the pipeline (about

Characteristics and design of the crimp clamp

The saddle, made in the form of a crimp clamp, is considered the most accessible element, as it has a low cost. The main material for the manufacture of the device is PP-B polypropylene. The minimum diameter of this type of saddle is 2 cm, the maximum is 31.5 cm. The operating temperature of the element should not exceed 450C. An important characteristic of the saddle-collar is its protection from ultraviolet radiation.

Installation of a saddle of this modification on a pipe is carried out by tightening two curved halves, one of which has a threaded outlet. This makes it possible to install various bends, tees, ball valves and adapters with external threads.

HDPE pipe clamp

In addition, there is a place inside the outlet where a rubber O-ring can be installed. The installed clamp for HDPE pipes and the maximum tightened bolts ensure reliable tightness at the insertion point. In this case, the permissible operating pressure of the connecting unit can reach 10 atmospheres. The thread of the outlet has a standard size, which allows you to install the saddle on a metal pipe in parallel with other connecting elements made of plastic or steel.

The saddle for a pipe made of low-pressure polyethylene in the form of a crimp clamp has a fairly simple design, which allows you to easily and quickly install the element by attaching the HDPE pipe to a wall or other base. In addition, the device is resistant to various chemical elements, making it possible to use in any environment.

Electric welded saddle bends TOPLOAD

The range of electric welded saddles of this type available for order is presented in the table below.

DescriptionPrice RUR/pcs.
Electric welded saddle bend d 040*020 mm PE100 SDR11RUB 1,100.00 Buy
Electric welded saddle bend d 040*025 mm PE100 SDR11RUB 1,100.00 Buy
Electric welded saddle bend d 040*032 mm PE100 SDR11RUB 1,100.00 Buy
Electric welded saddle bend d 050*020 mm PE100 SDR11RUB 1,480.00 Buy
Electric welded saddle bend d 050*025 mm PE100 SDR11RUB 1,450.00 Buy
Electric welded saddle bend d 050*032 mm PE100 SDR11RUB 1,450.00 Buy
Electric welded saddle bend d 063*020 mm PE100 SDR11RUB 1,340.00 Buy
Electric welded saddle bend d 063*025 mm PE100 SDR11RUB 1,340.00 Buy
Electric welded saddle bend d 063*032 mm PE100 SDR11RUB 1,330.00 Buy
Electric welded saddle bend d 063*040 mm PE100 SDR11RUB 1,340.00 Buy
Electric welded saddle bend d 063*050 mm PE100 SDR11RUB 1,840.00 Buy
Electric welded saddle bend d 075*025 mm PE100 SDR11RUB 1,400.00 Buy
Electric welded saddle bend d 075*032 mm PE100 SDR11RUB 1,400.00 Buy
Electric welded saddle bend d 075*050 mm PE100 SDR11RUB 1,400.00 Buy
Electric welded saddle bend d 075*063 mm PE100 SDR11RUB 1,400.00 Buy
Electric welded saddle bend d 090*020 mm PE100 SDR11RUB 1,470.00 Buy
Electric welded saddle bend d 090*025 mm PE100 SDR11RUB 1,470.00 Buy
Electric welded saddle bend d 090*032 mm PE100 SDR11RUB 1,470.00 Buy
Electric welded saddle bend d 090*040 mm PE100 SDR11RUB 1,470.00 Buy
Electric welded saddle bend d 090*050 mm PE100 SDR11RUB 1,470.00 Buy
Electric welded saddle bend d 090*063 mm PE100 SDR11RUB 1,450.00 Buy
Electric welded saddle bend d 110*025 mm PE100 SDR11RUB 1,650.00 Buy
Electric welded saddle bend d 110*032 mm PE100 SDR11RUB 1,550.00 Buy
Electric welded saddle bend d 110*040 mm PE100 SDR11RUB 1,650.00 Buy
Electric welded saddle bend d 110*050 mm PE100 SDR11RUB 1,650.00 Buy
Electric welded saddle bend d 110*063 mm PE100 SDR11RUB 1,550.00 Buy
Electric welded saddle bend d 110*090 mm PE100 SDR11RUB 4,800.00 Buy
Electric welded saddle bend d 110*110 mm PE100 SDR11RUB 6,670.00 Buy
Electric welded saddle bend d 125*025 mm PE100 SDR11RUB 2,060.00 Buy
Electric welded saddle bend d 125*032 mm PE100 SDR11RUB 1,990.00 Buy
Electric welded saddle bend d 125*040 mm PE100 SDR11RUB 1,990.00 Buy
Electric welded saddle bend d 125*050 mm PE100 SDR11RUB 1,990.00 Buy
Electric welded saddle bend d 125*063 mm PE100 SDR11RUB 1,990.00 Buy
Electric welded saddle bend d 125*090 mm PE100 SDR11RUB 4,400.00 Buy
Electric welded saddle bend d 140*025 mm PE100 SDR11RUB 2,360.00 Buy
Electric welded saddle bend d 140*032 mm PE100 SDR11RUB 2,360.00 Buy
Electric welded saddle bend d 140*040 mm PE100 SDR11RUB 2,360.00 Buy
Electric welded saddle bend d 140*050 mm PE100 SDR11RUB 2,360.00 Buy
Electric welded saddle bend d 140*063 mm PE100 SDR11RUB 2,360.00 Buy
Electric welded saddle bend d 160*025 mm PE100 SDR11RUB 2,640.00 Buy
Electric welded saddle bend d 160*032 mm PE100 SDR11RUB 2,610.00 Buy
Electric welded saddle bend d 160*040 mm PE100 SDR11RUB 2,640.00 Buy
Electric welded saddle bend d 160*050 mm PE100 SDR11RUB 2,640.00 Buy
Electric welded saddle bend d 160*063 mm PE100 SDR11RUB 2,610.00 Buy
Electric welded saddle bend d 160*090 mm PE100 SDR11RUB 5,160.00 Buy
Electric welded saddle bend d 160*110 mm PE100 SDR11RUB 5,160.00 Buy
Electric welded saddle bend d 180*025 mm PE100 SDR11RUB 2,950.00 Buy
Electric welded saddle bend d 180*032 mm PE100 SDR11RUB 2,950.00 Buy
Electric welded saddle bend d 180*040 mm PE100 SDR11RUB 2,950.00 Buy
Electric welded saddle bend d 180*050 mm PE100 SDR11RUB 2,950.00 Buy
Electric welded saddle bend d 180*063 mm PE100 SDR11RUB 2,950.00 Buy
Electric welded saddle bend d 180*090 mm PE100 SDR11RUB 5,160.00 Buy
Electric welded saddle bend d 180*110 mm PE100 SDR11RUB 5,160.00 Buy
Electric welded saddle bend d 200*025 mm PE100 SDR11RUB 3,270.00 Buy
Electric welded saddle bend d 200*032 mm PE100 SDR11RUB 3,270.00 Buy
Electric welded saddle bend d 200*040 mm PE100 SDR11RUB 3,270.00 Buy
Electric welded saddle bend d 200*050 mm PE100 SDR11RUB 3,270.00 Buy
Electric welded saddle bend d 200*063 mm PE100 SDR11RUB 3,270.00 Buy
Electric welded saddle bend d 200*090 mm PE100 SDR11RUB 6,640.00 Buy
Electric welded saddle bend d 200*110 mm PE100 SDR11RUB 6,640.00 Buy
Electric welded saddle bend d 225*025 mm PE100 SDR11RUB 3,990.00 Buy
Electric welded saddle bend d 225*032 mm PE100 SDR11RUB 3,955.00 Buy
Electric welded saddle bend d 225*040 mm PE100 SDR11RUB 3,990.00 Buy
Electric welded saddle bend d 225*050 mm PE100 SDR11RUB 3,990.00 Buy
Electric welded saddle bend d 225*063 mm PE100 SDR11RUB 3,955.00 Buy
Electric welded saddle bend d 225*090 mm PE100 SDR11RUB 6,220.00 Buy
Electric welded saddle bend d 225*110 mm PE100 SDR11RUB 6,220.00 Buy
Electric welded saddle bend d 225*160 mm PE100 SDR11RUB 42,560.00 Buy
Electric welded saddle bend d 225*225 mm PE100 SDR11RUB 61,390.00 Buy
Electric welded saddle bend d 250*032 mm PE100 SDR11RUB 3,990.00 Buy
Electric welded saddle bend d 250*040 mm PE100 SDR11RUB 3,990.00 Buy
Electric welded saddle bend d 250*050 mm PE100 SDR11RUB 3,990.00 Buy
Electric welded saddle bend d 250*063 mm PE100 SDR11RUB 3,990.00 Buy
Electric welded saddle bend d 250*090 mm PE100 SDR11RUB 8,900.00 Buy
Electric welded saddle bend d 250*110 mm PE100 SDR11RUB 8,900.00 Buy
Electric welded saddle bend d 280*032 mm PE100 SDR11RUB 5,710.00 Buy
Electric welded saddle bend d 280*063 mm PE100 SDR11RUB 5,710.00 Buy
Electric welded saddle bend d 280*090 mm PE100 SDR11RUB 14,520.00 Buy
Electric welded saddle bend d 280*110 mm PE100 SDR11RUB 14,600.00 Buy
Electric welded saddle bend d 315*032 mm PE100 SDR11RUB 7,400.00 Buy
Electric welded saddle bend d 315*063 mm PE100 SDR11RUB 7,400.00 Buy
Electric welded saddle bend d 315*110 mm PE100 SDR11RUB 11,060.00 Buy
Electric welded saddle bend d 315*160 mm PE100 SDR11RUB 53,290.00 Buy

Note! The tables indicate prices that apply to new customers and when purchasing components for engineering systems at retail. If you become our regular customer, you will receive a serious discount on the entire range of goods and services.

Saddle pad: description and types

For installation on HDPE pipes, a special device was developed - an electric-welded saddle for polyethylene pipes. Its installation is carried out using electric diffusion welding, so the device has an additional name - electric welded saddle. The main application is water and gas products made of low-density polyethylene. The lower part of the device is equipped with a heating element, which is installed during the manufacturing stage of the part.

An electrodiffusion welding machine is used to bond the saddle and HDPE pipe. This is a modern device with a function that allows you to automatically set the voltage and operating time depending on the type of fitting. To do this, the manufacturer applies a barcode to the electric welded saddle, allowing you to select the desired operating mode. As a result, the possibility of erroneous selection of parameters for welding is eliminated. At the bottom of the lining saddle there is a belt that secures the device to the pipe in a certain place immediately before welding.

HDPE pipe saddle

In the process of heating the spiral with an electric current of a given power over a certain amount of time, part of the pipe and saddles become soft, that is, melted. When cooled, these parts form a cast system. A connection using a saddle-plate on a water pipe can withstand a pressure of 16 atmospheres, on gas pipes – 10 atmospheres. When using the necessary equipment, saddles equipped with a special valve can be used to insert into the line under pressure. Thanks to the monolithic joint of the saddle with the pipe, a particularly strong connection is achieved. This gives the device a great advantage, despite its high cost.

According to the design, saddle pads can be of the following types:

  • With head swivel part . This is a prefabricated structure, the elements of which have a cross-section of at least 4 cm and no more than 40 cm.
  • With a head fixed part . For this design, the cross-section range is no less than 6.3 and no more than 22.5 cm. In this case, a branch perpendicular to the main pipeline is possible.

metal pipe nurse

The saddles are attached to the head part using bolts and nuts followed by welding. In addition, a saddle wrench is required, with which the cutter located in the head part is inserted into the pipe. This creates a suitable degree of tightness.

  • Without head part . In these types there is either a welding outlet or a cast pipe. In the first case, the simultaneous installation of both the saddle and the outlet pipe is assumed. In the second, the saddle is installed on the pipe by butt welding or using an electric welding coupling.
  • In addition, the saddle for HDPE pipes can have a mating part , or it can be made without it. When using the second option on large-diameter pipes, special straps are required that will prevent the saddle from moving during the welding process.

Pressure tapping saddles with mating parts

Models with diameters from 40*20 mm to 315*63 mm are available. Check out the prices for these fittings.

DescriptionPrice RUR/pcs.
Electrical saddle d 040*020 mm with mating part PE100 SDR11RUB 1,770.00 Buy
Electric saddle d 040*025 mm with mating part PE100 SDR11RUB 1,770.00 Buy
Electrical saddle d 040*032 mm with mating part PE100 SDR11RUB 1,770.00 Buy
Electric saddle d 050*020 mm with mating part PE100 SDR11RUB 2,180.00 Buy
Electrical saddle d 050*025 mm with mating part PE100 SDR11RUB 2,180.00 Buy
Electric saddle d 050*032 mm with mating part PE100 SDR11RUB 2,180.00 Buy
Electric saddle d 063*020 mm with mating part PE100 SDR11RUB 2,240.00 Buy
Electric saddle d 063*025 mm with mating part PE100 SDR11RUB 2,240.00 Buy
Electric saddle d 063*032 mm with mating part PE100 SDR11RUB 2,200.00 Buy
Electric saddle d 063*040 mm with mating part PE100 SDR11RUB 2,200.00 Buy
Electric saddle d 063*050 mm with mating part PE100 SDR11RUB 3,080.00 Buy
Electric saddle d 063*063 mm with mating part PE100 SDR11RUB 3,080.00 Buy
Electrical saddle d 075*020 mm with mating part PE100 SDR11RUB 2,340.00 Buy
Electric saddle d 075*025 mm with mating part PE100 SDR11RUB 2,340.00 Buy
Electrical saddle d 075*032 mm with mating part PE100 SDR11RUB 2,340.00 Buy
Electric saddle d 075*040 mm with mating part PE100 SDR11RUB 2,340.00 Buy
Electric saddle d 075*050 mm with mating part PE100 SDR11RUB 2,930.00 Buy
Electric saddle d 075*063 mm with mating part PE100 SDR11RUB 2,930.00 Buy
Electric saddle d 090*020 mm with mating part PE100 SDR11RUB 2,360.00 Buy
Electric saddle d 090*025 mm with mating part PE100 SDR11RUB 2,360.00 Buy
Electric saddle d 090*032 mm with mating part PE100 SDR11RUB 2,360.00 Buy
Electric saddle d 090*040 mm with mating part PE100 SDR11RUB 2,360.00 Buy
Electric saddle d 090*050 mm with mating part PE100 SDR11RUB 2,360.00 Buy
Electric saddle d 090*063 mm with mating part PE100 SDR11RUB 2,600.00 Buy
Electric saddle d 110*020 mm with mating part PE100 SDR11RUB 2,430.00 Buy
Electrical saddle d 110*025 mm with mating part PE100 SDR11RUB 2,430.00 Buy
Electric saddle d 110*032 mm with mating part PE100 SDR11RUB 2,380.00 Buy
Electrical saddle d 110*040 mm with mating part PE100 SDR11RUB 2,430.00 Buy
Electrical saddle d 110*050 mm with mating part PE100 SDR11RUB 2,580.00 Buy
Electrical saddle d 110*063 mm with mating part PE100 SDR11RUB 2,530.00 Buy
Electric saddle d 125*020 mm with mating part PE100 SDR11RUB 2,770.00 Buy
Electrical saddle d 125*025 mm with mating part PE100 SDR11RUB 2,770.00 Buy
Electrical saddle d 125*032 mm with mating part PE100 SDR11RUB 2,770.00 Buy
Electrical saddle d 125*040 mm with mating part PE100 SDR11RUB 2,770.00 Buy
Electrical saddle d 125*050 mm with mating part PE100 SDR11RUB 3,070.00 Buy
Electrical saddle d 125*063 mm with mating part PE100 SDR11RUB 3,070.00 Buy
Electric saddle d 140*020 mm with mating part PE100 SDR11RUB 3,470.00 Buy
Electrical saddle d 140*025 mm with mating part PE100 SDR11RUB 3,470.00 Buy
Electrical saddle d 140*032 mm with mating part PE100 SDR11RUB 3,470.00 Buy
Electrical saddle d 140*040 mm with mating part PE100 SDR11RUB 3,470.00 Buy
Electrical saddle d 140*050 mm with mating part PE100 SDR11RUB 3,470.00 Buy
Electric saddle d 140*063 mm with mating part PE100 SDR11RUB 3,470.00 Buy
Electrical saddle d 160*020 mm with mating part PE100 SDR11RUB 3,656.00 Buy
Electrical saddle d 160*025 mm with mating part PE100 SDR11RUB 3,656.00 Buy
Electric saddle d 160*032 mm with mating part PE100 SDR11RUB 3,580.00 Buy
Electrical saddle d 160*040 mm with mating part PE100 SDR11RUB 3,656.00 Buy
Electrical saddle d 160*050 mm with mating part PE100 SDR11RUB 3,656.00 Buy
Electric saddle d 160*063 mm with mating part PE100 SDR11RUB 3,590.00 Buy
Electrical saddle d 180*020 mm with mating part PE100 SDR11RUB 3,820.00 Buy
Electrical saddle d 180*025 mm with mating part PE100 SDR11RUB 3,820.00 Buy
Electrical saddle d 180*032 mm with mating part PE100 SDR11RUB 3,820.00 Buy
Electrical saddle d 180*040 mm with mating part PE100 SDR11RUB 3,820.00 Buy
Electrical saddle d 180*050 mm with mating part PE100 SDR10RUB 3,820.00 Buy
Electrical saddle d 180*063 mm with mating part PE100 SDR11RUB 3,820.00 Buy
Electrical saddle d 200*020 mm with mating part PE100 SDR11RUB 4,890.00 Buy
Electrical saddle d 200*025 mm with mating part PE100 SDR11RUB 3,970.00 Buy
Electrical saddle d 200*032 mm with mating part PE100 SDR11RUB 3,970.00 Buy
Electrical saddle d 200*040 mm with mating part PE100 SDR11RUB 3,970.00 Buy
Electric saddle d 200*050 mm with mating part PE100 SDR11RUB 3,970.00 Buy
Electrical saddle d 200*063 mm with mating part PE100 SDR11RUB 3,970.00 Buy
Electric saddle d 225*020 mm with mating part PE100 SDR11RUB 4,900.00 Buy
Electrical saddle d 225*025 mm with mating part PE100 SDR11RUB 4,900.00 Buy
Electric saddle d 225*032 mm with mating part PE100 SDR11RUB 4,860.00 Buy
Electrical saddle d 225*040 mm with mating part PE100 SDR11RUB 4,900.00 Buy
Electric saddle d 225*050 mm with mating part PE100 SDR11RUB 4,900.00 Buy
Electric saddle d 225*063 mm with mating part PE100 SDR11RUB 4,900.00 Buy
Electrical saddle d 250*020 mm with mating part PE100 SDR11RUB 5,180.00 Buy
Electric saddle d 250*025 mm with mating part PE100 SDR11RUB 5,180.00 Buy
Electrical saddle d 250*032 mm with mating part PE100 SDR11RUB 5,180.00 Buy
Electric saddle d 250*040 mm with mating part PE100 SDR11RUB 5,180.00 Buy
Electrical saddle d 250*050 mm with mating part PE100 SDR11RUB 5,180.00 Buy
Electrical saddle d 250*063 mm with mating part PE100 SDR11RUB 5,180.00 Buy
Electrical saddle d 280*032 mm with mating part PE100 SDR11RUB 7,130.00 Buy
Electrical saddle d 280*063 mm with mating part PE100 SDR11RUB 7,130.00 Buy
Electrical saddle d 315*032 mm with mating part PE100 SDR11RUB 7,700.00 Buy
Electrical saddle d 315*063 mm with mating part PE100 SDR11RUB 7,700.00 Buy
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